Digital Printing vs Offset Printing Explained

Printing is a process for reproducing text and images using a master form or template. The earliest non-paper products involving printing include cylinder seals and objects such as the Cyrus Cylinder and the Cylinders of Nabonidus. The earliest known form of printing as applied to paper was woodblock printing, which appeared in China before 220 A.D. Later developments in printing technology include the movable type invented by Bi Sheng around 1040 AD and the printing press invented by Johannes Gutenberg in the 15th century. The technology of printing played a key role in the development of the Renaissance and the scientific revolution, and laid the material basis for the modern knowledge-based economy and the spread of learning to the masses.

Offset Printing

Offset printing is a commonly used printing technique in which the inked image is transferred (or "offset") from a plate to a rubber blanket, then to the printing surface. When used in combination with the lithographic process, which is based on the repulsion of oil and water, the offset technique employs a flat (planographic) image carrier on which the image to be printed obtains ink from ink rollers, while the non-printing area attracts a water-based film (called "fountain solution"), keeping the non-printing areas ink-free. The modern "web" process feeds a large reel of paper through a large press machine in several parts, typically for several metres, which then prints continuously as the paper is fed through.

Offset Printing

Development of the offset press came in two versions: in 1875 by Robert Barclay of England for printing on tin, and in 1904 by Ira Washington Rubel of the United States for printing on paper.

Digital Printing

Digital printing refers to methods of printing from a digital-based image directly to a variety of media. It usually refers to professional printing where small-run jobs from desktop publishing and other digital sources are printed using large-format and/or high-volume laser or inkjet printers. Digital printing has a higher cost per page than more traditional offset printing methods, but this price is usually offset by avoiding the cost of all the technical steps required to make printing plates. It also allows for on-demand printing, short turnaround time, and even a modification of the image (variable data) used for each impression. The savings in labor and the ever-increasing capability of digital presses means that digital printing is reaching the point where it can match or supersede offset printing technology's ability to produce larger print runs of several thousand sheets at a low price.

RGB vs CMYK

RGB vs CMYK

CMYK Color Model

The CMYK color model (process color, four color) is a subtractive color model, used in color printing, and is also used to describe the printing process itself. CMYK refers to the four inks used in some color printing: cyan, magenta, yellow, and key (black). Although it varies by print house, press operator, press manufacturer, and press run, ink is typically applied in the order of the abbreviation.

The "K" in CMYK stands for key because in four-color printing, cyan, magenta, and yellow printing plates are carefully keyed, or aligned, with the key of the black key plate. Some sources suggest that the "K" in CMYK comes from the last letter in "black" and was chosen because B already means blue. However, some people disagree with this because C for Cyan is classed as the blue when printing in CMYK format. Some sources claim this explanation, although useful as a mnemonic, is incorrect, that K comes only from "Key" because black is often used as outline and printed first.

In additive color models, such as RGB, white is the "additive" combination of all primary colored lights, while black is the absence of light. In the CMYK model, it is the opposite: white is the natural color of the paper or other background, while black results from a full combination of colored inks. To save cost on ink, and to produce deeper black tones, unsaturated and dark colors are produced by using black ink instead of the combination of cyan, magenta, and yellow.

The CMYK model works by partially or entirely masking colors on a lighter, usually white, background. The ink reduces the light that would otherwise be reflected. Such a model is called subtractive because inks "subtract" brightness from white.

With CMYK printing, halftoning (also called screening) allows for less than full saturation of the primary colors; tiny dots of each primary color are printed in a pattern small enough that humans perceive a solid color. Magenta printed with a 20% halftone, for example, produces a pink color, because the eye perceives the tiny magenta dots on the large white paper as lighter and less saturated than the color of pure magenta ink.

Halftoning

Without halftoning, the three primary process colors could be printed only as solid blocks of color, and therefore could produce only seven colors: the three primaries themselves, plus three secondary colors produced by layering two of the primaries: cyan and yellow produce green, cyan and magenta produce blue, yellow and magenta produce red (these subtractive secondary colors correspond roughly to the additive primary colors), plus layering all three of them resulting in black. With halftoning, a full continuous range of colors can be produced.

Screen Angle

To improve print quality and reduce moiré patterns, the screen for each color is set at a different angle. While the angles depend on how many colors are used and the preference of the press operator, typical CMYK process printing uses any of the following screen angles:

C	15°	15°	105°	165°
M	75°	45°	75°	45°
Y	0°	0°	90°	90°
K	45°	75°	15°	105°

Benefits Of Using Black Ink

The "black" generated by mixing commercially practical cyan, magenta, and yellow inks is unsatisfactory, so four-color printing uses black ink in addition to the subtractive primaries. Common reasons for using black ink include:

• In traditional preparation of color separations, a red keyline on the black line art marked the outline of solid or tint color areas. In some cases a black keyline was used when it served as both a color indicator and an outline to be printed in black. Because usually the black plate contained the keyline, the K in CMYK represents the keyline or black plate, also sometimes called the key plate.
• Text is typically printed in black and includes fine detail (such as serifs), so to reproduce text or other finely detailed outlines, without slight blurring, using three inks would require impractically accurate registration.
• A combination of 100% cyan, magenta, and yellow inks soaks the paper with ink, making it slower to dry, causing bleeding, or (especially on cheap paper such as newsprint) weakening the paper so much that it tears.
• Although a combination of 100% cyan, magenta, and yellow inks should, in theory, completely absorb the entire visible spectrum of light and produce a perfect black, practical inks fall short of their ideal characteristics and the result is actually a dark muddy color that does not quite appear black. Adding black ink absorbs more light and yields much better blacks.
• Using black ink is less expensive than using the corresponding amounts of colored inks.

When a very dark area is desirable, a colored or gray CMY "bedding" is applied first, then a full black layer is applied on top, making a rich, deep black; this is called rich black. A black made with just CMY inks is sometimes called a composite black.

The amount of black to use to replace amounts of the other ink is variable, and the choice depends on the technology, paper and ink in use. Processes called under color removal, under color addition, and gray component replacement are used to decide on the final mix; different CMYK recipes will be used depending on the printing task.

CMYK Color Model

Other Printer Color Models

CMYK or process color printing is contrasted with spot color printing, in which specific colored inks are used to generate the colors appearing on paper. Some printing presses are capable of printing with both four-color process inks and additional spot color inks at the same time. High-quality printed materials, such as marketing brochures and books, often include photographs requiring process-color printing, other graphic effects requiring spot colors (such as metallic inks), and finishes such as varnish, which enhances the glossy appearance of the printed piece.

CMYK are the process printers which often have a relatively small color gamut. Processes such as Pantone's proprietary six-color (CMYKOG) Hexachrome considerably expand the gamut. Light, saturated colors often cannot be created with CMYK, and light colors in general may make visible the halftone pattern. Using a CcMmYK process, with the addition of light cyan and magenta inks to CMYK, can solve these problems, and such a process is used by many inkjet printers, including desktop models.

Comparison With RGB Displays

Comparisons between RGB displays and CMYK prints can be difficult, since the color reproduction technologies and properties are very different. A computer monitor mixes shades of red, green, and blue light to create color pictures. A CMYK printer instead uses light-absorbing cyan, magenta, and yellow inks, whose colors are mixed using dithering, halftoning, or some other optical technique.

Similar to monitors, the inks used in printing produce a color gamut that is "only a subset of the visible spectrum" although both color modes have their own specific ranges. As a result of this items which are displayed on a computer monitor may not completely match the look of items which are printed if opposite color modes are being combined in both mediums. When designing items to be printed, designers view the colors which they are choosing on an RGB color mode (their computer screen), and it is often difficult to visualize the way in which the color will turn out post printing because of this.

CMYK Color Model

Conversion

Since RGB and CMYK spaces are both device-dependent spaces, there is no simple or general conversion formula that converts between them. Conversions are generally done through color management systems, using color profiles that describe the spaces being converted. Nevertheless, the conversions cannot be exact, particularly where these spaces have different gamuts.

The problem of computing a colorimetric estimate of the color that results from printing various combinations of ink has been addressed by many scientists. A general method that has emerged for the case of halftone printing is to treat each tiny overlap of color dots as one of 8 (combinations of CMY) or of 16 (combinations of CMYK) colors, which in this context are known as Neugebauer primaries. The resultant color would be an area-weighted colorimetric combination of these primary colors, except that the Yule–Nielsen effect ("dot gain") of scattered light between and within the areas complicates the physics and the analysis; empirical formulas for such analysis have been developed, in terms of detailed dye combination absorption spectra and empirical parameters.

The Art Of Laserjet Printing

Laser printing is an electrostatic digital printing process. It produces high-quality text and graphics (and moderate-quality photographs) by repeatedly passing a laser beam back and forth over a negatively charged cylinder called a "drum" to define a differentially charged image. The drum then selectively collects electrically charged powdered ink (toner), and transfers the image to paper, which is then heated in order to permanently fuse the text and/or imagery. As with digital photocopiers, laser printers employ a xerographic printing process. However, laser printing differs from analog photocopiers in that the image is produced by the direct scanning of the medium across the printer's photoreceptor. This enables laser printing to copy images more quickly than most photocopiers.

Invented at Xerox PARC in the 1970s, laser printers were introduced for the office and then home markets in subsequent years by IBM, Canon, Xerox, Apple, Hewlett-Packard and many others. Over the decades, quality and speed have increased as price has fallen, and the once cutting-edge printing devices are now ubiquitous.

History

In the 1960s, the Xerox Corporation held a dominant position in the photocopier market. In 1969, Gary Starkweather, who worked in Xerox's product development department, had the idea of using a laser beam to "draw" an image of what was to be copied directly onto the copier drum. After transferring to the recently formed Palo Alto Research Center (Xerox PARC) in 1971, Starkweather adapted a Xerox 7000 copier to create SLOT (Scanned Laser Output Terminal). In 1972, Starkweather worked with Butler Lampson and Ronald Rider to add a control system and character generator, resulting in a printer called EARS (Ethernet, Alto Research character generator, Scanned laser output terminal)—which later became the Xerox 9700 laser printer.

The first commercial implementation of a laser printer was the IBM 3800 in 1976. It was designed for data centers, where it replaced line printers attached to mainframe computers. The IBM 3800 was used for high-volume printing on continuous stationery, and achieved speeds of 215 pages per minute (ppm), at a resolution of 240 dots per inch (dpi). Over 8,000 of these printers were sold. The Xerox 9700 was brought to market in 1977. Unlike the IBM 3800, the Xerox 9700 was not targeted to replace any particular existing printers; but, it did have limited support for the loading of fonts. The Xerox 9700 excelled at printing high-value documents on cut-sheet paper with varying content (e.g. insurance policies).

In 1979, inspired by the Xerox 9700's commercial success, Japanese camera and optics company, Canon, developed a low-cost, desktop laser printer: the Canon LBP-10. Canon then began work on a much-improved print engine, the Canon CX, resulting in the LBP-CX printer. Having no experience in selling to computer users, Canon sought partnerships with three Silicon Valley companies: Diablo Data Systems (who rejected the offer), Hewlett-Packard (HP), and Apple Computer.

The first laser printer designed for office use reached market in 1981: the Xerox Star 8010. The system used a desktop metaphor that was unsurpassed in commercial sales, until the Apple Macintosh. Although it was innovative, the Star workstation was a prohibitively expensive (US$17,000) system, affordable only to a fraction of the businesses and institutions at which it was targeted.

The first laser printer intended for mass-market sales was the HP LaserJet, released in 1984; it used the Canon CX engine, controlled by HP software. The LaserJet was quickly followed by printers from Brother Industries, IBM, and others. First-generation machines had large photosensitive drums, of circumference greater than the loaded paper's length. Once faster-recovery coatings were developed, the drums could touch the paper multiple times in a pass, and therefore be smaller in diameter.

In 1985, Apple introduced the LaserWriter (also based on the Canon CX engine), but used the newly released PostScript page-description language. Up until this point, each manufacturer used its own proprietary page-description language, making the supporting software complex and expensive. PostScript allowed the use of text, fonts, graphics, images, and color largely independent of the printer's brand or resolution. PageMaker, written by Aldus for the Macintosh and LaserWriter, was also released in 1985 and the combination became very popular for desktop publishing. Laser printers brought exceptionally fast and high-quality text printing in multiple fonts on a page, to the business and consumer markets. No other commonly available printer during this era could also offer this combination of features.

Printing process

A laser beam (typically, an aluminium gallium arsenide (AlGaAs) semiconductor laser) projects an image of the page to be printed onto an electrically charged, selenium-coated, rotating, cylindrical drum (or, more commonly in subsequent versions, a drum called an organic photoconductor made of N-vinylcarbazole, an organic monomer). Photoconductivity allows the charged electrons to fall away from the areas exposed to light. Powdered ink (toner) particles are then electrostatically attracted to the charged areas of the drum that have not been laser-beamed. The drum then transfers the image onto paper (which is passed through the machine) by direct contact. Finally the paper is passed onto a finisher, which uses intense heat to instantly fuse the toner/image onto the paper.

There are typically seven steps involved in the process:

Raster Image Processing

The document to be printed is encoded in a page description language such as PostScript, Printer Command Language (PCL), or Open XML Paper Specification (OpenXPS). The raster image processor converts the page description into a bitmap which is stored in the printer's raster memory. Each horizontal strip of dots across the page is known as a raster line or scan line.

Laser printing differs from other printing technologies in that each page is always rendered in a single continuous process without any pausing in the middle, while other technologies like inkjet can pause every few lines. To avoid a buffer underrun (where the laser reaches a point on the page before it has the dots to draw there), a laser printer typically needs enough raster memory to hold the bitmap image of an entire page.

Memory requirements increase with the square of the dots per inch, so 600 dpi requires a minimum of 4 megabytes for monochrome, and 16 megabytes for color (still at 600 dpi). For fully graphical output using a page description language, a minimum of 1 megabyte of memory is needed to store an entire monochrome letter/A4 sized page of dots at 300 dpi. At 300 dpi, there are 90,000 dots per square inch (300 dots per linear inch). A typical 8.5 × 11 sheet of paper has 0.25-inch (6.4 mm) margins, reducing the printable area to 8.0 by 10.5 inches (200 mm × 270 mm), or 84 square inches. 84 sq/in × 90,000 dots per sq/in = 7,560,000 dots. 1 megabyte = 1,048,576 bytes, or 8,388,608 bits, which is just large enough to hold the entire page at 300 dpi, leaving about 100 kilobytes to spare for use by the raster image processor.

In a color printer, each of the four CMYK toner layers is stored as a separate bitmap, and all four layers are typically preprocessed before printing begins, so a minimum of 4 megabytes is needed for a full-color letter-size page at 300 dpi.

During the 1980s, memory chips were still very expensive, which is why entry-level laser printers in that era always came with four-digit suggested retail prices in US dollars. Memory prices later plunged, and 1200 dpi printers have been widely available in the consumer market since 2008. 2400 dpi electrophotographic printing plate makers, essentially laser printers that print on plastic sheets, are also available.

Charging

In older printers, a corona wire positioned parallel to the drum or, in more recent printers, a primary charge roller, projects an electrostatic charge onto the photoreceptor (otherwise named the photo conductor unit), a revolving photosensitive drum or belt, which is capable of holding an electrostatic charge on its surface while it is in the dark.

An AC bias voltage is applied to the primary charge roller to remove any residual charges left by previous images. The roller will also apply a DC bias on the drum surface to ensure a uniform negative potential.

Numerous patents describe the photosensitive drum coating as a silicon sandwich with a photocharging layer, a charge leakage barrier layer, as well as a surface layer. One version uses amorphous silicon containing hydrogen as the light receiving layer, Boron nitride as a charge leakage barrier layer, as well as a surface layer of doped silicon, notably silicon with oxygen or nitrogen which at sufficient concentration resembles machining silicon nitride.

Exposing

A laser printer uses a laser because lasers are able to form highly focused, precise, and intense beams of light, especially over the short distances inside of a printer. The laser is aimed at a rotating polygonal mirror which directs the light beam through a system of lenses and mirrors onto the photoreceptor drum, writing pixels at rates up to sixty five million times per second. The drum continues to rotate during the sweep, and the angle of sweep is canted very slightly to compensate for this motion. The stream of rasterized data held in the printer's memory rapidly turns the laser on and off as it sweeps.

The laser beam neutralizes (or reverses) the charge on the surface of the drum, leaving a static electric negative image on the drum's surface which will repel the negatively charged toner particles. The areas on the drum which were struck by the laser, however, momentarily have no charge, and the toner being pressed against the drum by the toner-coated developer roll in the next step moves from the roll's rubber surface to the uncharged portions of the surface of the drum.

Some non-laser printers (LED printers) use an array of light-emitting diodes spanning the width of the page to generate an image, rather than using a laser. "Exposing" is also known as "writing" in some documentation.

Developing

The surface with the latent image is exposed to toner which has been applied in a 15-micron-thick layer to the developer roll. Toner consists of fine particles of dry plastic powder mixed with carbon black or coloring agents. The toner particles are given a negative charge inside the toner cartridge, and as they emerge onto the developer drum they are electrostatically attracted to the photoreceptor's latent image (the areas on the surface of the drum which had been struck by the laser). Because negative charges repel each other, the negatively charged toner particles will not adhere to the drum where the negative charge (imparted previously by the charge roller) remains.

Transferring

A sheet of paper is then rolled under the photoreceptor drum, which has been coated with a pattern of toner particles in the exact places where the laser struck it moments before. The toner particles have a very weak attraction to both the drum and the paper, but the bond to the drum is weaker and the particles transfer once again, this time from the drum's surface to the paper's surface. Some machines also use a positively charged "transfer roller" on the back side of the paper to help pull the negatively charged toner from the photoreceptor drum to the paper.

Fusing

The paper passes through rollers in the fuser assembly, where temperatures up to 427 °C (801 °F) and pressure are used to permanently bond the toner to the paper. One roller is usually a hollow tube (heat roller) and the other is a rubber backed roller (pressure roller). A radiant heat lamp is suspended in the centre of the hollow tube, and its infrared energy uniformly heats the roller from the inside. For proper bonding of the toner, the fuser roller must be uniformly hot.

Some printers use a very thin flexible metal foil roller, so there is less thermal mass to be heated and the fuser can more quickly reach operating temperature. If paper moves through the fuser more slowly, there is more roller contact time for the toner to melt, and the fuser can operate at a lower temperature. Smaller, inexpensive laser printers typically print slowly, due to this energy-saving design, compared to large high speed printers where paper moves more rapidly through a high-temperature fuser with a very short contact time.

Cleaning and Recharging

As the drum completes a revolution, it is exposed to an electrically neutral soft plastic blade which cleans any remaining toner from the photoreceptor drum and deposits it into a waste reservoir. A charge roller then re-establishes a uniform negative charge on the surface of the now clean drum, readying it to be struck again by the laser.

Continuous Printing

Once the raster image generation is complete, all steps of the printing process can occur one after the other in rapid succession. This permits the use of a very small and compact unit, where the photoreceptor is charged, rotates a few degrees and is scanned, rotates a few more degrees and is developed, and so forth. The entire process can be completed before the drum completes one revolution.

Different printers implement these steps in distinct ways. LED printers use a linear array of light-emitting diodes to "write" the light on the drum. The toner is based on either wax or plastic, so that when the paper passes through the fuser assembly, the particles of toner melt. The paper may or may not be oppositely charged. The fuser can be an infrared oven, a heated pressure roller, or (on some very fast, expensive printers) a xenon flash lamp. The warmup process that a laser printer goes through when power is initially applied to the printer consists mainly of heating the fuser element.

Malfunctions

The mechanism inside a laser printer is somewhat delicate and, once damaged, often impossible to repair. The drum in particular is a critical component: it must not be left exposed to ambient light for more than a few hours, as light is what causes it to lose its charge and will eventually wear it out. Anything that interferes with the operation of the laser such as a scrap of torn paper may prevent the laser from discharging some portion of the drum, causing those areas to appear as white vertical streaks. If the neutral wiper blade fails to remove residual toner from the drum's surface, that toner may circulate on the drum a second time, causing smears on the printed page with each revolution. If the charge roller becomes damaged or does not have enough power, it may fail to adequately negatively charge the surface of the drum, allowing the drum to pick up excessive toner on the next revolution from the developer roll and causing a repeated but fainter image from the previous revolution to appear down the page.

If the toner doctor blade does not ensure that a smooth, even layer of toner is applied to the developer roll, the resulting printout may have white streaks from this in places where the blade has scraped off too much toner. Alternatively if the blade allows too much toner to remain on the developer roll, the toner particles might come loose as the roll turns, precipitate onto the paper below, and become bonded to the paper during the fusing process. This will result in a general darkening of the printed page in broad vertical stripes with very soft edges.

If the fuser roller does not reach a high enough temperature or if the ambient humidity is too high, the toner will not fuse well to the paper and may flake off after printing. If the fuser is too hot, the plastic component of the toner may smear, causing the printed text to look like it is wet or smudged, or may cause the melted toner to soak through the paper to the back side.

Different manufacturers claim that their toners are specifically developed for their printers, and that other toner formulations may not match the original specifications in terms of either tendency to accept a negative charge, to move to the discharged areas of the photoreceptor drum from the developer roll, to fuse appropriately to the paper, or to come off the drum cleanly in each revolution.

Color Laser Printers

Color laser printers use colored toner (dry ink), typically cyan, magenta, yellow, and black (CMYK). While monochrome printers only use one laser scanner assembly, color printers often have two or more.

Color printing adds complexity to the printing process because very slight misalignments known as registration errors can occur between printing each color, causing unintended color fringing, blurring, or light/dark streaking along the edges of colored regions. To permit a high registration accuracy, some color laser printers use a large rotating belt called a "transfer belt". The transfer belt passes in front of all the toner cartridges and each of the toner layers are precisely applied to the belt. The combined layers are then applied to the paper in a uniform single step.

Color printers usually have a higher cost per page than monochrome printers (even if printing monochrome-only pages).

Business model comparison with inkjet printers

Manufacturers use a similar business model for both low-cost color laser printers and inkjet printers: the printers are sold cheaply while replacement toners and inks are relatively expensive. Color laser printers are much faster than inkjet printers and their running cost per page is usually slightly less. The print quality of color lasers is limited by their resolution (typically 600–1200 dpi) and their use of just four color toners. They often have trouble printing large areas of the same or subtle gradations of color. Inkjet printers designed for printing photos can produce much higher quality color images.

An in depth comparison of inkjet and laser printers suggest that laser printers are the ideal choice for a high quality, volume printer, while inkjet printers tend to focus on large-format printers and household units. Laser printers offer more precise edging and in-depth mono-chromatic color, but tend to cost more than a traditional inkjet printer.

Anti-Counterfeiting Marks

Many modern color laser printers mark printouts by a nearly invisible dot raster, for the purpose of traceability. The dots are yellow and about 0.1 mm (0.0039 in) in size, with a raster of about 1 mm (0.039 in). This is purportedly the result of a deal between the US government and printer manufacturers to help track counterfeiters. The dots encode data such as printing date, time, and printer serial number in binary-coded decimal on every sheet of paper printed, which allows pieces of paper to be traced by the manufacturer to identify the place of purchase, and sometimes the buyer.

Digital rights advocacy groups such as the Electronic Frontier Foundation are concerned about this erosion of the privacy and anonymity of those who print.

Smart Chips In Toner Cartridges

Similar to inkjet printers, toner cartridges may contain smart chips that reduce the number of pages that can be printed with it (reducing the amount of usable ink or toner in the cartridge to sometimes only 50%), in an effort to increase sales of the toner cartridges. Besides being more expensive to the consumer, this technique also increases waste, and thus increases pressure on the environment. For these toner cartridges (as with inkjet cartridges), reset devices can be used to override the limitation set by the smart chip. Also, for some printers, online walk-throughs have been posted to demonstrate how to use up all the ink in the cartridge. These chips offer no benefit to the end consumer—all laser printers originally used an optical mechanism to assess the amount of remaining toner in the cartridge rather than using a chip to electrically count the number of printed pages, and the chip's only function was as an alternate method to decrease the cartridge's usable life.

Printing Terms Infographic

Printing Terms Infographic – Color Quick Guide

Creative and Clean Business Card Template

What is Imposition ?

Imposition is one of the fundamental steps in the prepress printing process. It consists of the arrangement of the printed product’s pages on the printer’s sheet, in order to obtain faster printing, simplify binding and reduce paper waste.

Correct imposition minimizes printing time by maximizing the number of pages per impression, reducing cost of press time and materials. To achieve this, the printed sheet must be filled as fully as possible.

Task Description :

The arrangement of pages on the printer’s sheet is affected by five different parameters:

• Format of the product: The size of the finished page determines how many pages can be printed on a single sheet.
• Number of pages of the printed product: The compositor must determine how many sheets are to be printed to create a finished book.
• Stitching/binding method: The compositor must understand how the sheets are placed to form the signatures that compose the finished book.
• Paper fiber direction: Many papers have a "grain," reflecting the alignment of the paper fibers. These fibers must run lengthwise along the fold, which influences the alignment, hence the position, of the pages on the printed sheet.
• Finishing and binding.

To understand how the pages are related to each other, an imposition dummy may be used. This is made by folding several sheets of paper in the way the press will print and fold the product. A little copy is then created, and this can help paginate the product.

In the example above, a 16-page book is prepared for printing. There are eight pages on the front of the sheet, and the corresponding eight pages on the back. After printing, the paper is folded in half vertically (page two falls against page three). Then it is folded again horizontally (page four meets page five). A third fold completes this process (page nine meets page eight). The example below shows the final result prior to binding and trimming.

Non-Digital Techniques :

Imposition has been a requirement since the earliest days of printing. When pages were set using movable type, pages were assembled in a metal frame called a chase, and locked into place using wedges called quoins.

By the late twentieth century, most typesetting was onto photographic film. These sheets were combined manually on a light table, in a process called stripping. Skilled workers would spend many hours stripping pieces of film together in the correct sequence and orientation. The term stripping was also used for other changes to a prepared page, such as a spelling correction, or a stop press story in a newspaper. Digital techniques rendered stripping less necessary, but what has forced increasing numbers to abandon it completely is the introduction of "platesetters", which put pages directly onto printing plates; these plates cannot be adjusted with a sharp knife. In addition, an extremely high precision would be needed for stripping of colour work, as each ink colour is on a separate piece of film.

Digital Techniques :

Manual imposition processes tend to cause bottlenecks of the whole printing production. The first digital imposition software, Impostrip, was released in 1989.[2] The advent of digital imposition has not only helped a lot in making sure layout and sheet arrangement are correct with higher register precision, but it significantly reduces the usual imposition errors (e.g., slight movements of register due to parallax). An entire book may be imposed and many complex functions applied in an instant. Binding options may be changed on the fly and impositions produced to multiple output devices at once, often with no user intervention. In turn, digital techniques help to reduce material costs, time and resolves production bottlenecks. There are several different approaches to digital imposition.

• Imposition in the design application. Software packages that can be used to design single pages can often be used to design entire printed sheets, sometimes by a process as simple as copy/paste onto a larger sheet. This is still in use, especially for low volumes of work, but a popular alternative is an imposition function built in, or added in, to the design tool. This typically takes a document prepared as single pages and creates a new document with full-sheet layouts. This larger layout is then printed to film or a plate.
• Post-design imposition. A post-design application might take a PostScript or PDF file in single pages and produce a new PostScript or PDF file with imposed sheet layouts for printing. A variation of this is to take a large number of single-page source files as input. This is especially suitable for a magazine or newspaper, where pages may be worked on by different groups simultaneously.
• Print driver imposition. Some printer drivers enable the source application's single-page printed output to be sent to the printer as full sheets. This is not often found in professional production, but is popular for such things as booklet printing on office laser printers. A variation of this offers the ability to print layouts as an option in the application.
• Output device imposition. This is sometimes called "in-RIP imposition". This allows regular pages to be printed by any suitable means, and the output device handles imposition. While this offers the advantage of enabling specific tuning of the imposition for an output device, the cost is that there is no preview until the output is produced. This may mean a costly printing plate that takes some time to produce, or even (with a digital press) errors in finished copies: expensive mistakes are possible.

Where an imposition layout is viewed on screen, it may be referred to as a printer's spread. This is used to contrast with reader's spread, which shows a finished printed piece on screen as it will appear to the reader, rather than the printer; specifically, in a reader's spread for a typical book, pairs of facing pages are shown side-by-side (that is, pages 2 and 3 together).

Montax Imposition Software

Imposition Proof :

The imposition proof is the last test that is performed before beginning the print run.

This test is performed to verify, through the formation of a prototype, that the imposition was successful. Typical checks are that the pages are on the correct spot and the crossover bleeds work. It cannot be used as a check proof for images or colors or layout because it is printed on a large, low-resolution inkjet printer.

Since the inkjet printer can print on only one side of the paper, the full proof (the front and rear sides) is printed on two separate sheets. They are first cut along the crossover bleeds, checking to see if they are in the correct position. The two sheets are then attached together to form a single sheet printed on both sides, and then this sheet is folded to form a prototype of the signature.

This proof is still called blue copy, digital blue copy to prototype, or blues plotter.